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Scientific research team

The Innovation Team for Automobile lightweight and Functional Design

April 1, 2022  Click:[]

Team introduction

   

    Relying on the State Key Laboratory of Structural Analysis for Industrial Equipment and the National Virtual Simulation Teaching Center of Vehicle Engineering, this team has always adhered to the scientific research spirit of "seeking truth and innovation", and deeply integrated into the national and local development strategic needs. Over the years, the team has been committed to research in various technical fields of the automotive industry and has made a series of pioneering work in the direction of advanced design and manufacturing of automobiles, new energy power systems and vehicle driving performance testing.

    The team has made considerable scientific and technological achievements in various technical fields of the automotive industry chain, published five monographs in the automotive field, authorized more than 100 national invention patents, won three National Natural Science Awards, the first prize of the Ministry of Education for technological invention, the second prize of the automotive industry science and technology, the first prize of the national enterprise innovation, etc., and has rich experience in scientific research and engineering technology transformation.


Team promotion video

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Team leader

Professor Li Gang: Head of the Department of Transport Engineering and Mechanics of Dalian University of Technology, Director of the State Key Laboratory for Structural Analysis of Industrial Equipment, Director of the International Joint Research Center for Structural Optimization Theory and Application, Chief Scientist of the National Defense 973 Program, Special Subsidy Expert of the State Council, and Leading Talent in Scientific and Technological Innovation of Liaoning Province. He has been engaged in the performance design research of major equipment and engineering structures for a long time, integrating the theory of structural optimization and structural reliability and forming his own research characteristics. He has successively presided over more than 30 integrated projects and key projects of major research programs of NSFC, as well as 973 Program projects, 863 Program sub projects, and major special sub projects. He has published more than 160 important academic journals in this field, including more than 80 SCI searches and more than 1300 other citations; The representative monograph CNKI of performance design was cited for more than 610 times, and the representative paper CNKI was cited for more than 250 times, becoming an important reference document in this research field.

Team members 

Professor Hou Wenbin Professor Qi Chang Professor Zhao Jian Professor Gao Renjing
Professor Chen Fang Associate Professor Ruan Shilun Associate Professor Guo Lie Zhao Gang Postdoctoral
Zhu Chendi Postdoctoral Yu Xudong Engineer Yin Guang Engineer

Team R&D direction

Focusing on the key technical requirements for the development of Ningbo automobile industry chain, the project plans to build a common technology platform for automobile lightweight and intelligent, focusing on the technical breakthrough of four special tasks, so as to form a "closed-loop" industrial technology system represented by advanced automobile design technology, complex manufacturing of vehicle parts, new energy power system and vehicle driving performance testing technology, It provides the industry with parts and system level integrated solutions, which can serve the rapid development of the whole vehicle and parts industry such as conventional passenger cars, new energy vehicles, trucks, RV, smart cars and special modified vehicles, and promote the deep integration of production, learning, research and use.

Team research achievements and application fields

In terms of lightweight design and manufacturing of automobiles, the performance design theory and method of major equipment and engineering structures have been established, and the conceptual design technology of body structures has been proposed, which can greatly shorten the conceptual design cycle of body structures, and has won the second prize of Science and Technology of China's automobile industry.

       

                                    Body structure concept design software


Based on the team's independent body structure design technology and composite body structure fine simulation technology, a variety of body bearing structures including carbon fiber reinforced composite upper body, crash beam, battery box, etc. were developed, which achieved mass reduction of body structure.

The first self-propelled RV with a load-bearing body chassis was launched in China. The vehicle structure adopts advanced composite material technology, which greatly reduces the vehicle weight and energy consumption; Combined with multi-sensor fusion technology, 5G communication and cloud big data analysis technology, real-time monitoring and mobile phone remote control of RV health and usage are realized.

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The man vehicle cooperation system is established to realize the digital judgment of driving comfort; The physiological signal database was established, and the physiological detection model was established through the fusion of the complexity of multimodal physiological signals; Develop artificial intelligence algorithm to achieve high-precision and high timing synchronization control of vehicles.

   

 


Based on the offline training database, the gray wolf optimized MKRVM was completed using MATLAB to build the battery aging model;


The battery charging data in the test database is used to simulate the real-time battery hardware circuit signal acquisition through the LabVIEW file I/O interface, read the battery charging data line by line and store it as a local EXCEL file as the real-time battery charging data. When the charging cut-off current is reached, the saved EXCEL file is imported, and the charging data is intercepted to extract the online aging characteristics.

Embed the MKRVM optimization model after training into LabVIEW to complete online estimation of battery capacity and display it on the BMS interactive interface.


The characteristics of the ternary lithium battery power battery pack for vehicles with metal heat dissipation.


1. Good temperature consistency: the temperature difference between any two single batteries can be controlled within 5 ℃, which is conducive to improving the endurance mileage;


2. Good safety: it has certain energy absorption characteristics, but will not collapse, which can effectively prevent external impact;


3. Low cost: the total cost of the cooling system accounts for about one tenth of the whole power battery pack (mass production will be lower).


The lightweight design method of power battery pack is studied, which meets the requirements of mechanical safety and takes into account the thickness of partition plate, material matching and shape optimization.


     

     

Two way coupling model and equivalent winding method are used to analyze the temperature rise of the motor, and the maximum error is less than 6%.

       

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